reckmann yacht equipment gmbh rellingen

Reckmann Yacht Equipment GmbH

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• / SCHLESWIG-HOLSTEIN
• / RELLINGEN
• / Reckmann Yacht Equipment GmbH
• Marcus Schuldt Managing Director
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Reckmann hydraulic equipment has to be able to function. For any application. In all weathers. Whether it’s 40° C above zero and 100 % humidity or whether it’s just above freezing point.

In our professional workshop at our Rellingen plant we carry out all types of maintenance and repair works on hydraulic systems. This includes the maintenance an repair of hydraulic equipment, pumps and cylinders, as well as other activities

• Changing seals and parts liable to wear
• Cleaning and optical treatments
• A test run carried out on one of our test benches
• Converting and upgrading cylinders and units

We are always available if you have any queries regarding our hydraulic systems service.

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RS2000 6 Pages

Catalog excerpts

MANUAL REEFING SYSTEM - RS 2000

RF90 Hydraulic Reefing System RC30 Carbon Reefing System Roller Reefing Systems from Reckmann are the first choice for sailing vessels of all sizes; they are the preferred system on 30-foot boats as well as on megayachts. In addition to series boats and semi-custom projects from Nautor (Swan), Baltic, Oyster, X-Yachts and Contest we also equip individual yachts from international boatyards. There are three main reasons why we have earned this excellent reputation. Firstly, our products offer ease of handling, work under all conditions, are extremely reliable and essentially maintenance...

MANUAL ROLLER RGÊFING SYSTEMS The third generation of Reckmann Manual Roller Reefing Systems takes yet another decisive step forward. Simple handling and exceptional performance features make this a lasting asset. The RS2000 is renowned by boatbuilders and sailors alike as a reliable manual reefing system, distinguished by a high degree of functionality and exceptional design. By consistently refining the reliable and successful Reckmann roller reefing system, a new benchmark has been set in first class workmanship and material quality. All components used in the construction of the drum...

Drum AxIG The drum has an additional two sets of cylindrical roller bearings fitted to absorb radial loads and significantly reduce the reefing force required. This guarantees that the drum runs very smoothly, offering a maximum of safety when handling even under extreme loads. Integrated Length Adjustment For the first time, a manual roller reefing system has been equipped with an internal adjusting mechanism, completely protecting the threads, which can be operated externally. The forestay length can be adjusted precisely and the mast and sails optimally trimmed. With the adjuster setto...

Section joints The development of optimal section joints has been achieved by means of stainless steel threaded plates. These are firmly secured using Tuff-Lock fittings without the need for any special preparation and regardless of climatic conditions. The split connectors are fitted one after the other onto the precision- manufactured rod and wire forestays during assembly of the profile. These connectors allow the stays to be pre-assembled, ready for fast and easy fitting of the system. Tapered Spectra-Reef Lines Manufactured according to Reckmann's precise specifications, the Spectra...

Reckmann Products Reckmann Custom Solution Reckmann Reefing Systems & Hydraulics manufactures and supplies all of the rigging and drive systems needed on a sailing vessel. Whether masts or reefing systems, all system components are available from this "one-stop shop" and are optimally matched Naturally, we also develop and produce specific customised solutions. Our engineers will gladly work together with you with complete confidence in order to realise your projects. Reckmann Yacht Equipment GmbH ■ Siemensstrasse 37-39 ■ rj-25462 Rellingen ■ T. +49(0)4101/38 49-0 ■ Fax +49(0)4101/38 4950 ■...

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• RECKMANN Manuals
• Marine Equipment
• Instructions for use manual

RECKMANN RF90 Instructions For Use Manual

• page of 74 Go / 74

Table of Contents

• Troubleshooting

1 Packing List

2 about this manual.

• Introduction
• Typographical Conventions
• Calculations
• Intended Use
• Safety Instructions

4 Design and Function

• Adjuster (RF90-2, RF90-3)
• Adjuster (RF90-4, RF90-5)
• Adjusting the Foil Length
• Preparing the Top Bushing
• Preparing the Rod Forestay
• Preparing the Wire Forestay
• Fitting the Furling Sections
• Fitting the Foil Reinforcement (Optional)
• Installing the Top Terminal on the Wire Forestay
• Installing the Top Terminal on the Rod Forestay (R5 - R7)
• Shortening the Top Furling Section
• Preparing the Top Bushing (R5 - R7)
• Sliding on the Top Furling Section
• Fitting the Furling Section Connector
• Fitting Standard Furling Sections
• Fitting the Feeder Section
• Cold-Heading the Rod End
• Roller-Swaging the Lower Terminal on to the Wire Forestay
• Fitting the Halyard Swivel and the Sail Feeder (R20 - R40, R5)
• Fitting the Halyard Swivel and the Sail Feeder (R6 - R7)
• Preparation
• Detaching the Cover
• Dismantling the Adjuster (RF90-2, RF90-3)
• Dismantling the Adjuster (RF90-4, RF90-5)
• Connecting the Foil to the Drive Unit
• Securing the Rod Forestay
• Securing the Wire Forestay
• Fitting the Adjuster (RF90-2, RF90-3)
• Fitting the Adjuster (RF90-4, RF90-5)
• Setting the Adjuster to Its Maximum Length (RF90-4, RF90-5)
• Fitting the Cover
• Mounting the Top Bushing
• Toggle on the Masthead
• Minimum Angle between Forestay and Halyard of 10
• Motor Control
• Connecting the Hydraulic Hoses
• Removing the Leather Cover

6 Operation

• Wire Pennant
• Direction of Rotation
• Reefing and Unrolling the Sail
• Adjusting the Forestay Length (RF90-2, RF90-3)
• Shortening the Adjuster
• Lengthening the Adjuster
• Use as a Forestay Foil

7 Maintenance

• Prior to each Use
• After each Use
• Annual Maintenance
• Every Five Years

8 Troubleshooting

• Troubleshooting Guide
• Manual Operation
• Coupling the Gear

9 Disassembly

• Detaching the Rod Forestay
• Detaching the Wire Forestay
• Detaching the Foil from the Drive Unit

10 Transport and Storage

11 disposal, 12 technical data.

• Foil Cross Sections

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Related manuals for reckmann rf90, summary of contents for reckmann rf90.

• Page 1 Instructions for use Reckmann Yacht Equipment GmbH Siemensstr. 37-39 D-25462 Rellingen Tel. +49(0) 4101 3849-0 Fax. +49(0) 4101 3849-50 [email protected] www.reckmann.com RF90 Hydraulic furling system Aluminium foil Wire/rod As of: 12 June 2015 Copyright by Reckmann Yacht Equipment GmbH Siemensstr. 37-39 D-25462 Rellingen www.reckmann.com...
• Page 2 Notes Measurements P os : 1 /ZINDE L /R ollreffanlagen/Aus klapps eite/AK S B erechnung der P rofillänge R F 90 DS @ 1\mod_1426063204544_13349.docx @ 14040 @ 11 @ 1 P os : 1 /ZINDE L /R ollreffanlagen/Aus klapps eite/AK S B erechnung der P rofillänge R F 90 DS @ 1\mod_1426063204544_6.docx @ 12919 @ 22 @ 1...
• Page 3 — — ________ ________ ________ ________ ________ mm Wire Type RF90-2 RF90-3 RF90-4 RF90-5 Adjuster in middle position Foil R20 – R40 R5 – R7 F (top terminal length) and T (toggle length) must be measured. Calculating the offcut measurement —...
• Page 4 Notes www.reckmann.com...

Page 5: Table Of Contents

• Page 6 Fitting the adjuster (RF90-2, RF90-3) ..............39 5.5.9 Fitting the adjuster (RF90-4, RF90-5) ..............40 5.5.10 Setting the adjuster to its maximum length (RF90-4, RF90-5) ......40 5.5.11 Fitting the cover ..................... 41 5.5.12 Mounting the top bushing ..................41 5.6 Installing the system ....................
• Page 7 Contents 9 Disassembly ................... 60 9.1 Dismantling the adjuster ..................60 9.1.1 Dismantling the adjuster (RF90-2, RF90-3) ............60 9.1.2 Dismantling the adjuster (RF90-4, RF90-5) ............60 9.2 Detaching the forestay from the drive unit ............. 62 9.2.1 Detaching the rod forestay ..................62 9.2.2...

Page 8: Packing List

• Page 9 Packing list Picture Quantity Designation Remarks R20 – R40 _____ Spacer hose 500 mm Marked red _____ Spacer hose 200 mm _____ Spacer hose 340 mm _____ Spacer hose 600 mm _____ Spacer hose 1740 mm _____ Top spacer ______________ mm R5 –...
• Page 10 Packing list Picture Quantity Designation Remarks _____ Hook spanner for adjuster _____ Hex key set _____ Winch handle _____ Instructions Special equipment Compiled by: ___________________________________________ On: _______________ ___________________________________________ Signature Pos: 2 /ZINDEL/Dokument/headline_Über diese Anleitung @ 1\mod_1400498832886_13349.docx @ 13928 @ 1 @ 1...

Page 11: About This Manual

Page 12: safety.

• Page 13 Safety Safety instructions Warning Hazards arising from improper use − Do not carry out any conversions or modifications on the furling system. − Do not use the furling system: • for regattas, • for attaching other objects as fore sails, •...

Page 14: Design And Function

Page 15: component assemblies, page 16: adjuster (rf90-4, rf90-5), page 17: assembly, page 18: preparing the top bushing, page 19: preparing the rod forestay.

• Page 20 Assembly Completing the forestay (R20 – R40) Overview Slide bushings and spacer hoses on to the rod forestay from below.
• Page 21 Assembly Completing the forestay (R20 – R40) Sliding bushings and spacer hoses on for the top furling section 1. Slide on seven standard bushings. 2. Slide on the top spacer. The top spacer is between 240 mm and 1740 mm long. 3.
• Page 22 Assembly Completing the forestay (R20 – R40) Sliding on bushings and spacer hoses for a 1500-mm-long standard furling section The following steps are only necessary if a 1500-mm-long furling section is present. If no 1500-mm- long furling section is present, continue with 'Sliding on bushings and spacer hoses for the feeder section'.

Page 23: Preparing The Wire Forestay

• Page 24 Assembly Completing the forestay (R20 – R40) Overview Slide bushings and spacer hoses on to the wire forestay from above.
• Page 25 Assembly Completing the forestay (R20 – R40) Sliding on bushings and spacer hoses for the feeder section If a foil reinforcement should be fitted, skip the first four steps. In this case begin with step 5. 1. Only R20: slide on two standard bushings. 2.
• Page 26 Assembly Completing the forestay (R20 – R40) Sliding on bushings and spacer hoses for 3000-mm-long standard furling sections Carry out the following steps for each of the 3000-mm-long standard furling sections. The top furling section should not be included. 1. Slide on a standard bushing and a 600-mm-long spacer hose and repeat three more times. 2.

Page 27: Fitting The Furling Sections

• Page 28 Assembly Completing the forestay (R20 – R40) 5. Secure the furling section with two self-locking screws. Do not tighten the screws completely yet. 6. Place the threaded plate in the second recess in the furling section connector. 7. Slide a standard furling section on to the furling section connector. 8.

Page 29: Fitting The Foil Reinforcement (Optional)

Page 30: completing the forestay (r5 - r7), page 31: preparing the top bushing (r5 - r7).

• Page 32 Assembly Completing the forestay (R5 – R7) 2. Drill a hole of diameter 5.2 mm through the furling section and the top bushing half on each side of the furling section using a drilling bit. 3. Take the top bushing halves out of the furling section and cut an M6 thread in each drill hole. 4.

Page 33: Sliding On The Top Furling Section

Page 34: fitting the furling section connector.

• Page 35 Assembly Completing the forestay (R5 – R7) 3. Screw the furling section connector to the furling section using two screws (R6, R7: three screws). 4. Mount a split standard bushing on the forestay and secure it with tape. 5. Slide a 1660-mm-long spacer tube on to the forestay and slide it along with the standard bushing into the standard furling section.

Page 36: Fitting The Feeder Section

Page 37: cold-heading the rod end, page 38: fitting the halyard swivel and the sail feeder (r20 - r40, r5), page 39: connecting the drive unit to the forestay, page 40: dismantling the adjuster (rf90-2, rf90-3).

• Page 41 Assembly Connecting the drive unit to the forestay 3. RF90-5: Repeat these two steps for the second key. 4. Unscrew the adjuster tube from the adjuster axle. 5. Only for a rod forestay: unscrew the rod collet from the adjuster axle.

Page 42: Connecting The Foil To The Drive Unit

Page 43: securing the wire forestay, page 44: fitting the adjuster (rf90-4, rf90-5), page 45: fitting the cover, page 46: installing the system, page 47: hydraulic connection, page 48: connecting the hydraulic hoses, page 49: removing the leather cover, page 50: operation, page 51: reefing and unrolling the sail, page 52: adjusting the forestay length (rf90-2, rf90-3), page 53: adjusting the forestay length (rf90-4, rf90-5), page 54: shortening the adjuster.

• Page 55 Operation Adjusting the forestay length (RF90-4, RF90-5) 3. Repeat these two steps until the desired length has been reached. 4. Detach the hydraulic hose. 5. Seal the hydraulic socket with the plug screw. 6. Screw the locking screw back in tightly.

Page 56: Lengthening The Adjuster

• Page 57 Operation Adjusting the forestay length (RF90-4, RF90-5) 3. Slowly depressurise the hydraulic connection. The adjuster will now lengthen by the stroke length 'X'. 4. Repeat these three steps until the desired length has been reached. The maximum length has been reached when the visible part of the adjuster tube under the outer cover has reached the length 'Y'.
• Page 58 Operation Adjusting the forestay length (RF90-4, RF90-5) 5. Detach the hydraulic hose. 6. Seal the hydraulic socket with the plug screw. 7. Screw the locking screw back in tightly. Pos: 70 /ZINDEL/Rollreffanlagen/Bedienung/Profilvorstag @ 1\mod_1412161082781_13349.docx @ 14012 @ 2 @ 1...

Page 59: Use As A Forestay Foil

Page 60: maintenance, page 61: troubleshooting, page 62: manual operation, page 63: coupling the gear, page 64: disassembly.

• Page 65 4. Screw an M6 ✕ 40 screw into the second hole in the key and force the key out with it. Then remove the screw. 5. RF90-5: Repeat these two steps for the second key. 6. Unscrew the adjuster tube from the adjuster axle.

Page 66: Detaching The Forestay From The Drive Unit

Page 67: detaching the foil from the drive unit, page 68: transport and storage, page 69: disposal, page 70: technical data, page 71: rf90-4 ds, page 72: foil cross sections, page 73: index.

• Page 74 Notes...

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You may be interested

Modern process control panels

Reckmann hydraulics means full functional operations under all conditions

Testing. Testing. Testing.

[ Hydraulics ]

Service of hydraulic cylinders and powerpacks.

Reckmann hydraulic equipment has to be able to function. For any application. In all weathers. Whether it’s 40° C above zero and 100 % humidity or whether it’s just above freezing point.

In our professional workshop at our Rellingen plant we carry out all types of maintenance and repair works on hydraulic systems. This includes the maintenance an repair of hydraulic equipment, pumps and cylinders, as well as other activities

• Changing seals and parts liable to wear
• Cleaning and optical treatments
• A test run carried out on one of our test benches
• Converting and upgrading cylinders and units

We are always available if you have any queries regarding our hydraulic systems service.

Stand: 07.01.2019

Stand: 07.12.2018

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